Subproject A02 Additive manufacturing

The aim of this sub-project is to develop a deeper understanding of the mechanisms of action in the process using the additive manufacturing of pure titanium under an XHV-adequate atmosphere in combination with drying procedures to be established and through the development of empirical models. Findings regarding the influence of oxygen and moisture in the powder and the process atmosphere on process stability and part properties as well as a clear differentiation of these effects are expected. In addition, the focus of research is extended to process chains and further developed process monitoring for quality assurance.


Publications

Journal paper, peer-reviewed

  • May, J., Janthur, F.-L., Kreie, L., Müller, M., Seffer, S., Schwarz, N., Hermsdorf, J., Hassel, T., Kaierle, S., Overmeyer, L. (2026): Surface Tension Measurement of Ti‐6Al‐4V by Falling Droplet Method in Oxygen‐Free AtmosphereAdvanced Engineering Materials
    DOI: 10.1002/adem.202502957
  • May, J., Müller, M., Schwarz, N., Kaierle, S. (2026): Detection of melt pool oscillations in oxygen free PBF-LB/MJournal of Laser Applications 38
    DOI: 10.2351/7.0001927
  • Demke, T. M., Emminghaus, N., Overmeyer, L., Kaierle, S., Klose, C., Thürer, S. E., Denkena, B., Bergmann, B., Schaper, F., Nyhuis, P., Kuprat, V. K. (2024): Approach for the monetary evaluation of process innovations in early innovation phases focusing on manufacturing and material costsProduction Engineering 18, pp. 169–189
    DOI: 10.1007/s11740-023-01223-5
  • Emminghaus, N., Hermsdorf, J., Kaierle, S. (2024): Oxygen-free production: Influence of silane-doped atmosphere on porosity and mechanical properties of Ti-6Al-4V processed by PBF-LBProcedia CIRP 124, pp. 110–113
    DOI: 10.1016/j.procir.2024.08.081
  • Emminghaus, N., Bernhard, R., Hermsdorf, J., Kaierle, S. (2022): Residual oxygen content and powder recycling: effects on microstructure and mechanical properties of additively manufactured Ti-6Al-4V partsThe International Journal of Advanced Manufacturing Technology 121, pp. 3685–3701
    DOI: 10.1007/s00170-022-09503-7
  • Emminghaus, N., Bernhard, R., Hermsdorf, J., Kaierle, S. (2022): Laser-based powder bed fusion of Ti-6Al-4V powder modified with SiO2 nanoparticlesThe International Journal of Advanced Manufacturing Technology 122, pp. 1679–1694
    DOI: 10.1007/s00170-022-09944-0
  • Emminghaus, N., Bernhard, R., Hermsdorf, J., Kaierle, S. (2022): Determination of optimum process parameters for different Ti-6Al-4V powders processed by Laser-based Powder Bed FusionProcedia CIRP 111, pp. 134–137
    DOI: 10.1016/j.procir.2022.08.052
  • Emminghaus, N., Fritsch, S., Büttner, H., August, J., Tegtmeier, M., Huse, M., Lammers, M., Hoff, C., Hermsdorf, J., Kaierle, S. (2021): PBF-LB/M process under a silane-doped argon atmosphere: Preliminary studies and development of an innovative machine conceptAdvances in Industrial and Manufacturing Engineering, p. 100040
    DOI: 10.1016/j.aime.2021.100040
  • Emminghaus, N., Hoff, C., Hermsdorf, J., Kaierle, S. (2021): Residual oxygen content and powder recycling: Effects on surface roughness and porosity of additively manufactured Ti-6Al-4VAdditive Manufacturing 46, p. 102093
    DOI: 10.1016/j.addma.2021.102093

Dissertations

  • Emminghaus, N. (2024): Additive Fertigung von Ti-6Al-4V im selektiven Laserstrahlschmelzverfahren unter XHV-adäquater AtmosphäreDissertation, Leibniz Universität Hannover | File |
    ISBN: 9783959009256

Conference paper, peer-reviewed

  • Emminghaus, N., Bernhard, R., Hermsdorf, J., Overmeyer, L., Kaierle, S. (2023): Influence of Silane-doped Argon Processing Atmosphere on Powder Recycling and Part Properties in L-PBF of Ti-6Al-4VIn: University of Texas at Austin (Hg.): Solid Freeform Fabrication 2023: proceedings of the 34th Annual International Solid Freeform Fabrication Symposium: University of Texas at Austin
    DOI: 10.26153/tsw/50957

Contributions in books

  • Emminghaus, N., Fritsch, S., Büttner, H., August, J., Tegtmeier, M., Huse, M., Lammers, M., Hoff, C., Hermsdorf, J., Kaierle, S. (2021): Entwicklung eines innovativen Anlagenkonzepts für die Verarbeitung von Ti-6Al-4V im LPBF-Prozess unter silandotierter ArgonatmosphäreIn: Lachmayer, R., Rettschlag, K., Kaierle, S. (Hg.): Konstruktion für die Additive Fertigung 2020. Berlin, Heidelberg: Springer, pp. 301–320
    DOI: 10.1007/978-3-662-63030-3_16
    ISBN: 978-3-662-63030-3

Journal paper, not peer-reviewed

  • May, J., Janthur, F.-L., Seffer, S., Kaierle, S., Overmeyer, L. (2025): In sauerstofffreier Atmosphäre produzierenmaschinenbau, pp. 24–28

Conference paper, not peer-reviewed

  • Emminghaus, N., Bernhard, R., Hermsdorf, J., Overmeyer, L., Kaierle, S. (2023): Laser-based powder bed fusion of Ti-6Al-4V structures with different surface-area-to-volume ratios in oxygen-reduced and oxygen-free environmentIn: Clausthaler Zentrum für Materialtechnik (Hg.): Tagungsband 4 . Symposium Materialtechnik. Düren: Shaker Verlag.
    DOI: 10.21268/20230711-12
    ISBN: 978-3-8440-9105-2
  • Emminghaus, N., Hoff, C., Hermsdorf, J., Kaierle, S. (2021): Influence of laser focus shift on porosity and surface quality of additively manufactured Ti-6Al-4VIn: WLT (Hg.): Lasers in Manufacturing Conference Proceedings 2021
  • Tegtmeier, M., Emminghaus, N., August, J., Lammers, M., Hoff, C., Hermsdorf, J., Overmeyer, L., Kaierle, S. (2021): Development of a machine concept for the processing of Ti-6Al-4V in the PBF-LB/M process under silandized argon atmosphereIn: WLT (Hg.): Lasers in Manufacturing Conference Proceedings 2021.
All publiacions of the Collaborative Research Centre
Prof. Dr.-Ing. Stefan Kaierle
Address
Laser Zentrum Hannover
Hollerithallee 8
30419 Hannover
Prof. Dr.-Ing. Stefan Kaierle
Address
Laser Zentrum Hannover
Hollerithallee 8
30419 Hannover

Subproject Manager

Johannes May
Address
Laser Zentrum Hannover
Hollerithallee 8
30419 Hannover
Johannes May
Address
Laser Zentrum Hannover
Hollerithallee 8
30419 Hannover